Client Login

forgot password

Category “Uncategorized”

Bed Sheet Thread Count Testing

Thread counts are an important characteristic of top of the bed fabrics, both for consumers and technologists.

As commonly used in the United States the thread count, or “T number,” of a top of the bed (bed sheet) fabric is the sum of the ends (lengthwise yarns) per inch plus the picks (widthwise yarns) per inch contained in the fabric.

The most common woven fabric construction for top of the bed fabrics is the plain weave.  Light and scanning electron images of a lightweight 100% plain weave cotton sheeting fabric are shown below:

 

Light Microscopy of 100% Cotton Sheeting Fabric

 

Scanning Electron Microscopy of 100% Cotton Sheeting Fabric

 

Graphically, this is represented as:

 

Plain Weave

 

Another common woven structure for top of the bed products is the satin weave:

 

Satin Weave

 

Fabrics made of 100% cotton can always have their thread counts determined unambiguously using current definitions, as can intimate blends of cotton and polyester staple (polyester fibers cut up to a length similar to cotton). Top of the bed fabrics containing continuous filament yarns can be trickier to deal with, partially due to unclear definitions of how to count continuous filament yarns in top of the bed products, and partially because of the nature of continuous filament yarns.

The following shows the back of a top of the bed woven satin made with 100% cotton yarns. This fabric uses “10 pick insertion.”  10 individual picks are inserted into the shed (the temporary separation between the upper and lower warp yarns through which the filling is woven) of the loom before the harnesses of the loom alternate and a new shed is formed.

Several years ago ASTM updated the standard terminology for how plied yarns used in bed sheets are counted:

“ASTM D7023 06 (Reapproved 2012) Standard Terminology Relating to Home Furnishings:

thread count, n—in woven textiles as used in sheets and bedding, the sum of the number of warp yarns (ends) and filling yarns (picks) per unit distance as counted while the fabric is held under zero tension and is free of folds and wrinkles, individual warp and filling yarns are counted as single units regardless of whether comprised of single or plied components.

DISCUSSION—The thread count of sheets and bedding articles is frequently displayed on the outside packaging of such items, or utilized in advertising literature. The specific construction of the warp and filling yarns used to construct the fabric in such items may also be displayed. Examples:

“300 Thread count, 2 ply yarn.” A representation of “600 thread count” for this same product would be likely to mislead consumers about the quality of the product purchased.

“Finely woven 380 2 ply fabric.” The representation of “finely woven 760 threads per square inch” is considered to be misleading to the consumer.

The following shows the back of a top of the bed satin fabric made with a 100% polyester filament filling and 100% cotton warp.”

With filament filling yarns the presence of distinct separable yarns comprising a multiple pick insertion fabric can be hard to determine.

To find out more about bed sheets, Take A Video Tour Of An Indian Top Of The Bed Factory or contact us directly.

Vartest is an ISO 17025 Accredited Laboratory in Manhattan providing fast turnaround and technical drill down testing for all aspects of fiber, yarn, fabric and end product testing.

Vartest Laboratories supported the Drexel effort to bring the National Network for Advanced Functional Fabrics Manufacturing to Philadelphia

“The U.S. Department of Defense has tapped Drexel University as a key leader in the creation of a $75 million national research institute that will support American textile manufacturers in bringing sophisticated new materials and textiles to the marketplace. [1]”

Vartest looks forward to being a technical resource for AFFOA projects, as part of the Fabric Innovation Initiative (FIN). This resurgence of cutting-edge textile technology in the North East harkens back to the birth of the US textile industry in the North East and the development of a significant textile technology department at MIT, but with a pleasant and welcome, modern high-tech twist.

[1] http://www.rle.mit.edu/fabric/

AFFOA

Vartest’s Outstanding Achievements and Service Recognized by AATCC

Adam Varley, Vartest’s Technical Director & COO was honored to be the recipient of the TCR Service Reward “In Recognition for His Service to AATCC Research Committees”. On Thursday, April 3rd 2014, Adam attended a luncheon at the Crowne Plaza Resort in Asheville, North Carolina, and was presented with this award for “his contribution toward the development of the AATCC Fiber ID Technical Supplement and the continuous updating of AATCC Test Methods 20 and 20A.”

AdamsAward

Vartest In The News

Vartest Laboratories, Inc. recently appeared on ABC’s 20/20 in a special titled “20/20 True Confessions: Dirty Little Secrets from the Dry Cleaners”. In the segment, 20/20 sampled 10 drycleaners in Manhattan with identical garments containing mustard, wine, and nail polish stains. Vartest Laboratories was chosen to perform a Spectrophotometric Analysis of the stains on the returned garments to discover just how many of the selected drycleaners were able to remove the stains the best.

The ABC special as well as the results of the investigation can be found here: 20/20 True Confessions

Learn more about Spectrophotometric Analysis
, AATCC 130, AATCC 135, AATCC 158, and many of the other tests offered by Vartest on the Vartest Laboratory website here: www.vartest.com

Vartest Offers Same Day Testing!

Vartest Laboratories now offers Same Day Service for select testing where it is feasible to do so. Such testing is subject to a 100% Premium Charge.

Check out the rest of the conditions as well as the tests we offer for Same Day Service on our Feasibility List.

Vartest Receives a Visit From FIT

Vartest Laboratories was pleased to welcome students from the State University of New York’s Fashion Institute of Technology on May 2nd, 2013. The students are members of FIT’s AATCC Club, and are currently involved in programs such as Quality Assurance, Textile Development, and Marketing. Adam Varley started their tour off with a Powerpoint Presentation on high visibility safety apparel testing and explained to the students how such tests help to evaluate the quality of the products that find their way into our laboratory. The students and their Vice President, Duygu Dizerkonca, then accompanied Stacy Sadowy, Vartest’s Head of Quality Control on a guided tour of all of the departments within the lab, showing them testing and testing equipment and introducing them to department heads and laboratory technicians along the way. A great time was had by all and Vartest looks forward to another visit soon.